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SERVICE PARTS INSTRUCTIONS

SERVICEPARTS INSTRUCTIONS

SERVICEPARTS INSTRUCTIONS

TP-0760

Issued 06-07

Service Parts

Instructions

Service Parts

Instructions

Installing Caliper Bumper Gap

Shims on All-Makes Hydraulic

Disc Brakes

Kit E-6891

TP-0760

Issued 6-07

1 Service Parts Instructions

Hazard Alert Messages

Read and observe all Warning and Caution hazard alert messages in

this publication. They provide information that can help prevent

serious personal injury, damage to components, or both.

WARNING

To prevent serious eye injury, always wear safe eye protection

when you perform vehicle maintenance or service.

Park the vehicle on a level surface. Block the wheels to

prevent the vehicle from moving. Support the vehicle with

safety stands. Do not work under a vehicle supported only by

jacks. Jacks can slip and fall over. Serious personal injury and

damage to components can result.

ASBESTOS AND NON-ASBESTOS

FIBERS WARNING

Some brake linings contain asbestos fibers, a cancer and lung

disease hazard. Some brake linings contain non-asbestos

fibers, whose long-term effects to health are unknown. You

must use caution when you handle both asbestos and

non-asbestos materials.

How to Obtain Kits

Call ArvinMeritor’s Commercial Vehicle Aftermarket at

888-725-9355.

Kit E-6891

Part

Quantity

Shims for 0.036-0.055

s

(0.914-1.397 mm) Gap — 682

2

Shims for 0.056-0.075

s

(1.422-1.905 mm) Gap — 683

2

Shims for 0.076-0.095

s

(1.93-2.413 mm) Gap — 684

2

Shims for 0.096-0.115

s

(2.438-2.921 mm) Gap — 685

2

Determine if Shims are Required

1. Wear safe eye protection.

2. Park the vehicle on a level surface. Block the wheels to prevent

the vehicle from moving.

3. Remove the spring, retainer and bolt from the caliper. Figure 1.

Figure 1

Figure 1

4006585a

SUPPORT

RAIL

SUPPORT

RAIL

SUPPORT

A

CALIPER

BOLT

SPRING

GAP B

0.010"-0.035"

(0.254-0.889 MM)

RETAINER