80
end oil.
Bearing Cup Installation: Ferrous Hubs—
If a bear-
ing cup has to be replaced, care should be taken not to
create burrs or otherwise damage the cup or cup seats.
The cup seats should be inspected for burrs or nicks
and repaired to ensure bearings seat properly. If the hub
bore is scored or damaged, the hub should be replaced.
Proper drivers should be used to install cups to prevent
bearing damage. The hub bore should provide a press
fit.
Bearing Cup Installation: Aluminum Hubs—
Clean
and inspect the bearing bore and cup seat. Remove
nicks, burrs, and foreign material. If the bore is scored
or damaged, the hub should be replaced. The hub bore
should provide a press fit.
To install bearing cups, heat the hub in an oven to 250
to 300° F (120 to 150° C). Hub temperatures can be
checked by using a temperature probe such as a ther-
mocouple or temperature sensitive wax markers which
are widely available from temperature measuring equip-
ment suppliers. To ease assembly, the cup may also be
chilled.
Coat the cup O.D. with a liquid graphite-based lubricant,
such as Lubri-Kote, A 1040 CR, or equivalent. Using
a cup driver and applying hand pressure, seal the cup
squarely against the shoulder. Lubricate both inner and
outer cups with axle oil and install, mating new bearing
cones with new cups.
WHEEL SEAL AND BEARING INSTALLATION
PROCEDURES
After the bore, spindle, seal, wear ring (where applica-
ble), and bearing have been examined and prepared,
the wheel seal is ready for installation. Recommenda-
tions on installation tools and procedures vary among
different wheel seal manufacturers, so be sure to use
only installation tools and procedures recommended
and approved by the wheel seal manufacturer.
NOTE:
All pre-lubrication must be done using the same
oil that will be used in service unless the wheel seal is
pre-lubed at the factory.
Hub Mounted Wheel Seal: Tool Installation—
1. Place the hub assembly flat or at least at a 45°
angle for seal installation.
2. Select the correct tool handle, adapter plate, and
bearing pilot for the seal being installed. Tool
identification information is printed on most man-
ufacturers’ packages or in catalogs. Prelube the
Wheel Seal and Bearing Removal, Installation & Maintenance
inner bearing cone with clean oil and place it in
the hub. Place the oil seal on the tool with the air
side facing the adapter plate or place the seal
onto the hub bore and insert the tool assembly
into the seal as recommended by the wheel seal
manufacturer.
3. Hold the tool straight and drive the seal with firm
hammer strokes until the seal is squarely seat-
ed. Ensure that the inner bearing rotates freely.
Lubricate the I.D. of oil seal with clean oil.
NOTE:
If the seal uses a separate wear sleeve, in-
stall it on the spindle as follows:
a. Place the wear sleeve on the spindle shoulder.
b. Select the proper tool and drive the sleeve
home. Check that it is completely on the spindle
and the edge is square with the shoulder within
0.005 inches.
Hub Mounted Wheel Seal: Hand Installation—
1. Lightly lubricate the seal I.D. and O.D. evenly
with oil. Also apply a thin film of oil on the hub
bore that is to receive the seal. Never install the
seal without oil.
2. Hand press the seal evenly into the bore.Arubber
mallet or other soft-faced tool, if recommended
by the manufacturer, may be used to gently tap
the seal into place. Apply an even driving force
to avoid cocking the seal or damaging the flange
surface. Be sure that the seal is evenly seated
and bottomed in the bore.
Spindle Mounted Wheel Seal: Tool Installation—
1. Place the seal on the spindle so that it has be-
gun to seat on the seal journal with the “oil side”
marking facing the spindle end.
2. Select the correct installation tool supplied by
the seal manufacturer. Do not install seals with-
out the correct tools and/or adapters (where ap-
plicable).
3. Place the correct driving tool in place and drive
the seal until the tool bottoms out. Rotate the
tool and repeat to ensure proper seal location.
4. Remove the driving tool and inspect the seal to
ensure that it is square and bottomed out within
0.005” on the spindle shoulder. Do not proceed
with further assembly until the seal is flush with
the spindle shoulder.
5. Pre-lubricate the inner bearing and insert it onto
the spindle. Fill the hub cavity with oil.
TMC RP 622 © 2003 – TMC/ATA – Reprinted with Permission




